Gearing you up for Profitability

Girth Gear
Maintenance Training

Positive Outcomes of the Training

Improved Cashflow

Cut Losses

Reduced capex via better inventory planning leading to improved cashflow management

Reduced unplanned shutdown thus reduced production and revenue losses

Reduced Opex

Reduced opex via reduction in lubricant consumption by upto 60%

Equipment Life

Green Operations

Increased life of equipment leading to improved capex productivity

Greener operations due to reduced disposal volume

Learn More

Training

Training Modules

Dynamic Inspection

Understand and analyze load distribution of the teeth in the gear drive during the run, via three main factors
a. Thermal pattern analysis
b. Vibration analysis
c. Surface contact analysis
d. Misalignment analysis

2018

Year Established

Static Inspection

Understand and analyze the equipment condition and equipment life during planned shutdowns:
a. Wear Analysis
b. Backlash Analysis
c. Root Clearance Analysis
d. Girth Gear Sealing Arrangement Inspection

30

Years of Experience

Continuous Maintenance and Optimization

Learn
a. To choose the right type of lubricant as per your needs
b. Optimizing
c. Specific Lubricant Consumption

23

Years in Girth Gears

About Us

Founded by Vivek Saxena, a renowned Girth Gear specialist with over two decades of experience and overall experience of three plus decades in cement industry.

Vivek has worked across the nation in companies such as

Techport managing girth gear maintenance across 33 plants of ACC and Ambuja. Was also deeply involved in technical evaluation from OEMs such as FLS, Thyssen Krupp, CMD and KCP.
He has also managed business for lubricant majors like Fuchs, Bechem, Kluber and Exxon Mobil.

Vivek is supported by a hand-picked team of experts to also support you on quality assurance for your pre-dispatch inspections of new gears, refresher trainings, and managing the health-check and alignment issues.

Testimonials

Penna Cements

“This is to certify that Sri Vivek Kumar Saxena of M/s VKS Consultancy organized training program on "Basic Training on Girth Gears Maintenance (Theory & Practical?" from 10.07.2019 to 12.07.2019.

The training program is Excellent Highly Useful to mechanical engineers to carry day to day maintenance activities in professional way.

The training program covered all most all needful things and the methodology and the way of presentation is outstanding.

We honestly recommend other organizations to come forward and organize to take advantage of the benefits of this training program.

We wish all the very best in your future endeavour."

Star Cement Ltd

"This is with reference to the "Basic level Girth Gear Training" held at our Lumshnong Plant. We are pleased to inform you that the "Basic level Girth Gear Training" provided by yourself from 19th May, 2022 to 21st May, 2022 has been very professional and has added value to the participants. lt has been appreciated well by the employees.
We appreciate the effort put in by yourself for the professional and practical oriented training session which has helped our employees in enhancing their knowledge and skills. Your efforts in this regard is highly commendable and appreciated."

Zuari Cement

"This is with reference to the "Basic level Girth Gear Training" held at our Sitapuram Plant. We are pleased to inform you that the "Basic level Girth Gear Training" provided by yourself from 1st Dec, 2022 to 3rd Dec, 2022 has been very professional and focused with an added value to the participants. lt has been received well by all the participants.
We appreciate the effort put in by you for the professional and practical oriented training session which has helped our employees in enhancing their knowledge and skills. Your efforts in this regard is highly appreciated."